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Projects

Below are a few details and photos from previous projects

 

All the projects below were Designed, Built, Installed, and Commissioned by Davies Engineering Services

48" Cabler Re-control Project (includes Electronic Lay & Traverse Control )

Project Details:

  • Power - 460VAC / 3P / 150A

  • NEMA 12 Disconnect Enclosure with cooling fan

  • 3 - Parker 890 Common Bus AC Drives

    • ​2 - 30HP and 1 - 3HP

  • AutomationDirect P2000 PLC​

  • MOSAIC Programmable Safety Relay​​

  • 10" Redlion CR1000 HMI 

    • Installed in freestanding operator console​​

  • Ethernet/IP and Modbus TCP Fieldbus Control Network​

  • Linespeed / Length Counting Encoder 

  • Reel Drive PIV Gearbox removed and replaced with 30HP AC Motor

  • Traverse Clutch Controls replaced with 2HP AC Motor and Gearbox (Controls Speed and Direction)

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THHN Extrusion Line Re-control Project - 150HP Primary / 75HP Secondary Extruder

Project Details:

  • 2 - NEMA 12 Disconnect Enclosures with AC Units

  • Power - 460VAC / 3P / 400A  & 200A

  • 3 - Yaskawa A1000 AC Drives

    • ​150HP / 75HP / 10HP

  • Primary Extruder PID Zones​ Controlled

    • 5 Heating / Cooling (Air)​

    • 4 Heating (Cross-Head Zones)

    • All Solid State Contactors / Relays

  • Secondary Extruder PID Zones​ Controlled

    • 4 Heating / Cooling (Air)​

    • 4 Heating (Cross-Head Zones)

    • All Solid State Contactors / Relays

  • AutomationDirect P2000 PLC​

  • DOLD Safety Relay​ ​

  • 15" Redlion Graphite HMI 

  • Ethernet/IP and Modbus TCP Fieldbus Control Network​

Kinrei HK-560 Re-control Project - (11 Machines in total)

Project Details:

  • Custom made Bezels and Panels

    • Laser cut and powder coated​

  • Power - 460VAC / 3P / 30A

    • Converted machines from 240VAC to 460VAC ​​

  • Allen-Bradley PowerFlex 525 AC Drives

    • ​10HP / 1HP 

  • Allen-Bradley ControlLogix PLC​

  • Montalvo DC Clutch Controller

  • DOLD Safety Relay​ and Expansion Module ​

  • Allen-Bradley PanelView 800 7" HMI 

  • Ethernet/IP Fieldbus Control Network​

Davis Electric - Payoff/Takeup Rebuild & Recontrol

Project Details:

  • Power - 460VAC / 3P / 30A

  • Enclosure space for Payoff drive

    • For Rewind / Rework line / Packaging​

  • 2 - Yaskawa A1000 AC Drives

    • ​10HP / 1HP  

  • AutomationDirect P2000 PLC​

  • DOLD Safety Relay and Expansion​ module ​

  • 8" Redlion Graphite HMI in freestanding console 

  • Ethernet/IP and Modbus TCP Fieldbus Control Network​

  • Machine has been cleaned, painted and mechanical components replaced.

  • All new power transmission and pneumatic systems.

60" Bartell - Takeup Recontrol

Project Details:

  • Power - 460VAC / 3P / 30A

  • 2 - Yaskawa A1000 AC Drives

    • ​15HP / 1HP  

  • AutomationDirect P2000 PLC​

  • DOLD Safety Relay and Expansion​ module ​

  • 8" Redlion Graphite HMI in freestanding console 

  • Ethernet/IP and Modbus TCP Fieldbus Control Network​

  • Machine has been cleaned, painted and mechanical components replaced.

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